Injection Molding Design Guidelines注塑模具设计指导

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Injection Molding Design Guidelines注塑模具设计指导


Much has been written regarding design guidelines for injection molding. Yet, the design guidelines can be summed up in just a few design rules.

Use uniform wall thicknesses throughout the part. This will minimize sinking, warping, residual stresses, and improve mold fill and cycle times.

Use generous radius at all corners. The inside corner radius should be a minimum of one material thickness.
Use the least thickness compliant with the process, material, or product design requirements. Using the least wall thickness for the process ensures rapid cooling, short cycle times, and minimum shot weight. All these result in the least possible part cost.
Design parts to facilitate easy withdrawal from the mold by providing draft (taper) in the direction of mold opening or closing.
Use ribs or gussets to improve part stiffness in bending. This avoids the use of thick section to achieve the same, thereby saving on part weight, material costs, and cycle time costs.
The use of ribs
Ribs increase the bending stiffness of a part. Without ribs, the thickness has to be increased to increase the bending stiffness. Adding ribs increases the moment of inertia, which increases the bending stiffness. Bending stiffness = E (Young’s Modulus) x I (Moment of Inertia)
The rib thickness should be less than the wall thickness-to keep sinking to a minimum. The thickness ranges from 40 to 60 % of the material thickness. In addition, the rib should be attached to the base with generous radiusing at the corners.
At rib intersections, the resulting thickness will be more than the thickness of each individual rib. Coring or some other means of removing material should be used to thin down the walls to avoid excessive sinking on the opposite side.

The height of the rib should be limited to less than 3 x thickness. It is better to have multiple ribs to increase the bending stiffness than one high rib.
The rib orientation is based on providing maximum bending stiffness. Depending on orientation of the bending load, with respect to the part geometry, ribs oriented one way increase stiffness. If oriented the wrong way there is no increase in stiffness.
Draft angles for ribs should be minimum of 0.25 to 0.5 degree of draft per side.
If the surface is textured, additional 1.0 degree draft per 0.025 mm (0.001 inch) depth of texture should be provided.


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One Response to “Injection Molding Design Guidelines注塑模具设计指导”


i ve a english vision only

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